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Capabilities

Advanced die casting production floor

World-Class Die Casting Manufacturing Capabilities

Precision Engineering with 150-3000 Ton Capacity & Advanced Quality Control

5M+ Annual Parts Capacity
99.8% Dimensional Accuracy
ISO 9001:2015 Certified

End-to-End Die Casting Manufacturing Excellence

IEC MOULD delivers comprehensive die casting solutions with state-of-the-art equipment, rigorous quality control, and flexible production capabilities to meet your most demanding requirements.

Equipment & Technology Overview

Discover our comprehensive die casting capabilities powered by cutting-edge technology and specialized expertise.

Die Casting Machine Array

  • 150 to 3,000 ton locking force die casting machines to accommodate various part sizes

  • Advanced melting furnaces and temperature control systems ensuring metal quality

  • Comprehensive range of cold chamber and hot chamber equipment for different alloys

Automated Production Lines

  • Fully automated process flow from melting and pouring to extraction and cooling

  • Robot-assisted production systems enhancing efficiency and consistency

  • Integrated quality control stations with real-time monitoring capabilities

Mold Design & Manufacturing

  • In-house mold design and manufacturing capabilities ensuring precision and longevity

  • Advanced CAD/CAM/CAE software and CNC machining centers for optimal results

  • Specialized tool steel selection and heat treatment processes for extended tool life

Specialized Process Capabilities

  • Vacuum-assisted die casting, semi-solid forming, and porosity control technologies

  • Multi-material composite die casting capabilities enabling functional integration

  • Specialized surface treatment and finishing processes for enhanced performance

Experience Our Advanced Die Casting Technology

Schedule a facility tour to see our equipment in action and discuss how our technological capabilities can meet your specific manufacturing requirements.

Production Scale & Flexibility

Our advanced manufacturing capabilities combine large-scale production with unmatched flexibility to meet diverse client needs.

Production Capacity

Annual Output
5M+
Die-cast components annually
  • From small electronic housings to large automotive structural parts
  • Weight range: 10g to 25kg to meet diverse requirements
volume manufacturing
casting size range

Production Line Setup

Flexible production lines
  • Multiple parallel production lines for quick switching and mixed production
  • Flexible manufacturing systems adaptable to different batch sizes and product types
parallel production lines
quick changeover

Delivery Capability

Fastest Delivery
7 Days
For standard components
  • Comprehensive support from small batch prototypes (starting at 100 units) to mass production
  • Rapid response delivery system with expedited options available
rapid delivery capability
prototype to production

Capacity Expansion Plans

Expansion roadmap
  • Continuous equipment updates and capacity expansion roadmap
  • Strategic industry positioning and global supply chain integration
capacity expansion plans
global supply integration

Meeting Your Production Requirements at Any Scale

Our flexible manufacturing operations can adapt to your specific production volume needs, from low-volume specialty components to high-volume standardized parts.

Project Case Studies: Solutions That Deliver Results

Explore how our advanced die casting expertise helped solve complex engineering challenges and deliver outstanding results for our clients across various industries.

Automotive case study
Automotive

Lightweight EV Battery Housing

Weight Reduction
32%
Cost Savings
$850K

Developed a magnesium-aluminum composite die cast battery housing that reduced overall weight while meeting stringent safety and thermal management requirements.

Composite Casting
EV Components
Aerospace case study
Aerospace

High-Strength Structural Components

Strength Increase
48%
Part Integration
5-in-1

Engineered specialized aluminum alloy casting with vacuum-assist technology to create aerospace-grade components meeting stringent safety standards with reduced weight.

Vacuum Casting
High-Strength Alloys
Consumer electronics case study
Consumer Electronics

Ultra-Thin Device Housings

Wall Thickness
0.8mm
Production Rate
+215%

Created precision thin-wall zinc alloy housings for consumer electronics with complex internal features, achieving premium finish quality and high production volume.

Thin-Wall Casting
Surface Finishing

Success That Speaks for Itself

Our case studies demonstrate our ability to solve complex technical challenges while meeting production requirements, quality standards, and cost targets.

Your Trusted Partner in Die Casting Excellence

Discover the advantages of working with a partner who combines advanced technology with exceptional service and expertise.

Design & Engineering Support

Our experienced engineering team partners with you from concept to production, optimizing designs for manufacturability, performance, and cost-efficiency.

  • Advanced simulation and optimization tools
  • Design for manufacturing expertise
  • Material selection consultation

Quality Assurance Program

Our comprehensive quality management system ensures consistent, high-quality components that meet or exceed your specifications and industry standards.

  • 100% in-line inspection capabilities
  • Advanced metrology and testing lab
  • Material traceability and certification

Rapid Development Cycles

We've streamlined our development process to accelerate your time to market while maintaining the highest quality standards and technical specifications.

  • Quick-turn prototyping capabilities
  • Parallel development processes
  • Expedited tooling development

What Our Clients Say

We're proud to partner with innovative companies across industries, helping them solve complex engineering challenges.

IEC Mould's engineering team went above and beyond to optimize our component design for manufacturability without compromising performance. Their expertise saved us time and significant costs during development.

JP

James Peterson

Engineering Director, Automotive Systems Inc.

We needed a complex component with incredibly tight tolerances and a flawless finish. IEC Mould delivered exactly what we needed when other suppliers said it couldn't be done. Their technical capability is truly impressive.

SM

Sarah Miller

Product Manager, TechVision Devices

As a startup with fluctuating production needs, IEC Mould's flexibility has been invaluable. They scaled with us from prototype to full production, maintaining quality and competitive pricing throughout our growth.

DZ

David Zhang

R&D Director, RoboTech

Ready to Elevate Your Manufacturing Process?

Whether you're exploring new product development or looking to improve your current components, our team is ready to deliver the die casting solutions you need.

Free Design Consultation

Our engineers will analyze your design and provide feedback on optimizing for die casting.

Detailed Quote Within 48 Hours

Receive a comprehensive quote that includes all aspects of your project requirements.

Prototype Development Options

Explore rapid prototyping options to validate your design before full production.

Get Your Project Consultation

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