Quality
World-Class Quality Assurance in Die Casting
Certified Processes for Superior Die Cast Components
Quality Excellence in Every Component
At IEC MOULD, quality isn't just a department—it's our culture. Our comprehensive quality management systems ensure consistent excellence in every die cast component we produce.
From material selection through final inspection, our quality processes deliver superior parts with reduced total cost of ownership.
Quality Management Systems
ISO 9001:2015
ISO 9001:2015 Certificate
Our ISO 9001:2015 certification validates our systematic approach to quality management, ensuring consistent processes that deliver reliable die cast components.
IATF 16949
IATF 16949 Certificate
As an IATF 16949 certified die caster, we meet the rigorous quality standards of the automotive industry, applicable across all precision manufacturing sectors.
Quality Management System
Our comprehensive approach to quality ensures excellence at every stage of the die casting process.
Quality Policy & Commitments
Zero-Defect Goal & Continuous Improvement
Our zero-defect methodology drives continuous process optimization, resulting in superior die cast parts and reduced total cost for our clients.
Company-Wide Quality Responsibility
Every team member at IEC MOULD participates in regular quality awareness training, ensuring quality responsibility at every production stage.
Quality Culture
We foster a culture where quality is everyone's responsibility, with regular training and continuous improvement initiatives embedded in our daily operations.
Quality Planning Process
Advanced Product Quality Planning (APQP)
Our structured APQP approach ensures quality is designed into your components from concept through production, preventing issues before they occur.
Failure Mode and Effects Analysis (FMEA)
We apply comprehensive FMEA methodology to identify and mitigate potential failure points, particularly valuable for prototype development and new designs.
Supplier Quality Management
Rigorous Supplier Evaluation & Certification
Our multi-tier supplier qualification program ensures only the highest quality materials and components enter our production process.
Comprehensive vendor assessment
Regular supplier audits
Performance monitoring system
Raw Material Quality Control & Inspection
Each material batch undergoes comprehensive testing to verify chemical composition and mechanical properties before entering production.
Material certification verification
Chemical composition analysis
Mechanical property testing
Experience Our Quality Management System
Discover how our comprehensive quality approach can benefit your die casting projects.
Inspection & Testing Capabilities
Comprehensive quality assurance through advanced inspection and testing technologies
Dimensional Inspection Equipment
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High-Precision Coordinate Measuring Machines (CMM)
Our advanced CMM technology delivers measurements with 0.001mm precision, ensuring your components meet exact dimensional specifications.
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Optical Scanning Systems
3D optical scanning creates comprehensive digital models of your components for complete geometric verification and design optimization.
Materials Analysis Laboratory
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Metallographic Microscopes & Analyzers
Our in-house materials lab provides immediate verification of alloy properties, enabling rapid optimization for your specific application requirements.
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Comprehensive Material Performance Assessment
Beyond basic testing, we evaluate material performance under simulated application conditions to ensure optimal alloy selection.
Non-Destructive Testing Technologies
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X-ray Inspection Systems
Real-time X-ray inspection identifies internal defects invisible to the naked eye, critical for high-stress and pressure-tight applications.
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Ultrasonic Testing
Ultrasonic examination ensures internal structural integrity, particularly valuable for safety-critical components in robotics and automation.
Functional & Performance Testing
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Leak Testing, Pressure Testing & Lifecycle Testing
We simulate real-world conditions through advanced functional testing, verifying your components will perform reliably in their intended application.
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Performance Evaluation Under Simulated Usage
Custom test protocols can be developed for your specific product requirements, including thermal cycling, load testing, and accelerated aging.
Ensure Quality at Every Step
Our comprehensive testing capabilities ensure your components meet the highest standards of quality and performance, reducing risk and accelerating time-to-market.
World-Class Quality Assurance in Die Casting
Certified Processes for Superior Die Cast Components
Quality Excellence in Every Component
At IEC MOULD, quality isn't just a department—it's our culture. Our comprehensive quality management systems ensure consistent excellence in every die cast component we produce.
From material selection through final inspection, our quality processes deliver superior parts with reduced total cost of ownership.
Quality Management Systems
ISO 9001:2015
ISO 9001:2015 Certificate
Our ISO 9001:2015 certification validates our systematic approach to quality management, ensuring consistent processes that deliver reliable die cast components.
IATF 16949
IATF 16949 Certificate
As an IATF 16949 certified die caster, we meet the rigorous quality standards of the automotive industry, applicable across all precision manufacturing sectors.
Quality Management System
Our comprehensive approach to quality ensures excellence at every stage of the die casting process.
Quality Policy & Commitments
Zero-Defect Goal & Continuous Improvement
Our zero-defect methodology drives continuous process optimization, resulting in superior die cast parts and reduced total cost for our clients.
Company-Wide Quality Responsibility
Every team member at IEC MOULD participates in regular quality awareness training, ensuring quality responsibility at every production stage.
Quality Culture
We foster a culture where quality is everyone's responsibility, with regular training and continuous improvement initiatives embedded in our daily operations.
Quality Planning Process
Advanced Product Quality Planning (APQP)
Our structured APQP approach ensures quality is designed into your components from concept through production, preventing issues before they occur.
Failure Mode and Effects Analysis (FMEA)
We apply comprehensive FMEA methodology to identify and mitigate potential failure points, particularly valuable for prototype development and new designs.
Supplier Quality Management
Rigorous Supplier Evaluation & Certification
Our multi-tier supplier qualification program ensures only the highest quality materials and components enter our production process.
Comprehensive vendor assessment
Regular supplier audits
Performance monitoring system
Raw Material Quality Control & Inspection
Each material batch undergoes comprehensive testing to verify chemical composition and mechanical properties before entering production.
Material certification verification
Chemical composition analysis
Mechanical property testing
Experience Our Quality Management System
Discover how our comprehensive quality approach can benefit your die casting projects.
Inspection & Testing Capabilities
Comprehensive quality assurance through advanced inspection and testing technologies
Dimensional Inspection Equipment
-
High-Precision Coordinate Measuring Machines (CMM)
Our advanced CMM technology delivers measurements with 0.001mm precision, ensuring your components meet exact dimensional specifications.
-
Optical Scanning Systems
3D optical scanning creates comprehensive digital models of your components for complete geometric verification and design optimization.
Materials Analysis Laboratory
-
Metallographic Microscopes & Analyzers
Our in-house materials lab provides immediate verification of alloy properties, enabling rapid optimization for your specific application requirements.
-
Comprehensive Material Performance Assessment
Beyond basic testing, we evaluate material performance under simulated application conditions to ensure optimal alloy selection.
Non-Destructive Testing Technologies
-
X-ray Inspection Systems
Real-time X-ray inspection identifies internal defects invisible to the naked eye, critical for high-stress and pressure-tight applications.
-
Ultrasonic Testing
Ultrasonic examination ensures internal structural integrity, particularly valuable for safety-critical components in robotics and automation.
Functional & Performance Testing
-
Leak Testing, Pressure Testing & Lifecycle Testing
We simulate real-world conditions through advanced functional testing, verifying your components will perform reliably in their intended application.
-
Performance Evaluation Under Simulated Usage
Custom test protocols can be developed for your specific product requirements, including thermal cycling, load testing, and accelerated aging.
Ensure Quality at Every Step
Our comprehensive testing capabilities ensure your components meet the highest standards of quality and performance, reducing risk and accelerating time-to-market.
Quality Assurance Systems
Our comprehensive quality management framework ensures consistent excellence across all manufacturing processes.
Quality Control Process
Multi-Stage Quality Control Points
Our staged quality verification process includes 14 checkpoints from material receipt through final inspection, ensuring defects are caught and corrected early.
Dual Assurance Through Automated & Manual Inspection
Combining automated inspection technology with experienced human verification provides comprehensive quality assurance, especially vital for prototype iterations.
Problem-Solving Mechanism
8D Problem-Solving Methodology
When issues arise, our structured 8D resolution process enables quick identification, containment, and permanent correction of root causes.
Root Cause Analysis & Corrective Action System
Every quality event triggers a formal investigation and documented corrective action, with results shared to prevent recurrence across all projects.
Quality Data Analytics
Statistical Quality Data Collection & Analysis
Real-time production data analytics allow us to identify trends and optimize processes continuously, reducing variation and improving consistency.
Quality Trend Monitoring & Early Warning
Our predictive quality monitoring system detects subtle process shifts before they affect parts, preventing potential issues in your production batches.
Customer Satisfaction Management
Customer Feedback System & Satisfaction Evaluation
Regular satisfaction assessments and structured feedback channels ensure we understand your evolving quality expectations and performance metrics.
Customer Involvement in Quality Improvement
We invite technical collaboration in quality planning, particularly valuable for startups and companies developing innovative products.
Our Quality Commitment
We believe quality is not just a department but a mindset that permeates our entire organization. Our systems are designed to deliver consistent excellence while continuously evolving to meet your changing needs.
Our Success Stories
Discover how our quality-focused approach has helped clients achieve exceptional results across various industries.
Case Studies
Achieving Zero-Defect Components for Automotive Client
How our quality systems delivered 99.997% acceptance rate for safety-critical automotive components, saving the client $145,000 annually in inspection costs.
Supporting a Robotics Startup Through Prototype to Production
How our flexible quality process adapted to 14 design iterations while maintaining consistent quality standards for a robotics startup similar to RoboTech.
Quality-Driven Cost Reduction in High-Volume Production
How our advanced material testing identified an alternative alloy that reduced costs by 22% while improving component durability by 35%.
Quality Testing Gallery
Visual Showcase of Testing Equipment
Our Quality Process in Action
Click to watch our quality process video
Interactive Equipment Tour
Explore our state-of-the-art testing facilities with our interactive 360° virtual tour.
Frequently Asked Questions
What quality documentation is provided with each order?
Each order includes material certifications, inspection reports, dimensional verification data, and any specialized testing results requested. For prototype runs, we can provide additional documentation supporting your development process.
How do you handle special quality requirements for prototypes?
We develop custom quality plans for prototype projects that balance rigorous verification with development flexibility. Our engineers work with your team to identify critical characteristics requiring tight control versus areas where greater variation is acceptable during development.
What is your approach to quality issues when they occur?
We practice immediate notification, rapid containment, and transparent communication. Our technical team engages directly with your engineers to implement solutions while minimizing impact to your schedule.
Can you support custom testing requirements for my application?
Absolutely. We regularly develop specialized testing protocols for unique applications. Our quality engineering team can work with you to design verification methods specific to your product's operating environment and performance requirements.
Partner With IEC MOULD for Quality-Assured Die Casting
Let's Discuss Your Technical Requirements
Location
Building A, No.9, Shangheng Road, Xinan District, Changan Town, Dongguan, China