Services
End-to-End Die Casting Services
Precision engineered components with industry-leading quality and cost efficiency
70% Supply Chain Simplification
Streamlined processes from concept to delivery
30% Quality Cost Reduction
Superior precision with lower overall costs
Real-Time Process Tracking
Monitor your project status at every stage
Die Casting Solutions Overview
Your comprehensive partner for precision die casting services from concept to completion.
Value Proposition
One-stop die casting service from design to delivery, reducing your supply chain complexity by 70%
Comprehensive solution integrating design, mold, manufacturing, machining, and surface treatment with a single point of contact
Service Advantages
Combination of precision control and innovative processes that make your product performance exceed industry standards
Proprietary technology reduces common die casting defects by 30%, saving you quality costs and market risks
Service Process Diagram
Initial Consultation
Thorough analysis of your requirements and project specifications to establish clear objectives.
Material Selection
Expert material selection and engineering design optimized for die casting production.
Mold Design & Manufacturing
Precision mold creation using advanced CAD/CAM technology for optimal casting results.
Sample Validation
Rigorous testing and validation of sample products to ensure they meet all specifications.
Mass Production
Efficient mass production with comprehensive quality control at every stage.
Secondary Processing & Delivery
Final finishing, packaging, and timely delivery to your specified location.
Frequently Asked Questions
Answering customer's most concerned questions about delivery time, quality, cost, minimum order quantity, etc. Our answers are supported by real cases and data to help you make informed decisions.
4-6 weeks for mold creation and 2-3 weeks for production. Expedited services available for time-sensitive projects.
500 units standard MOQ, 300 for complex parts. Flexible solutions for prototyping and small batch production.
Comprehensive quality management system with material certification, in-process inspections, and final checks using advanced measurement equipment.
Material selection, part complexity, surface finish, tolerance specifications, quantity, and secondary operations. We provide transparent pricing and cost optimization suggestions.
High Pressure Die Casting Services
Our comprehensive high-pressure die casting solutions deliver precision, efficiency, and superior mechanical properties for your most demanding applications.
Technical Overview & Advantages
Clamping force up to 4,000 tons enabling high-precision forming of large components
High-speed, high-pressure injection process ensuring dense structure and superior mechanical properties
Application Areas & Case Studies
Ideal process for automotive structural parts, electronic heat sinks, and industrial components
Customer Success Story
Single die-cast part replaced 23 assembly components, reducing costs by 65%
Technical Parameters & Equipment
| Parameter | Aluminum Alloys | Zinc Alloys | Magnesium Alloys |
|---|---|---|---|
| Available Alloys | ADC12, A380, AlSi9Cu3, AlSi10Mg | ZA8, ZAMAK3, ZAMAK5 | AZ91D, AM50A, AM60B |
| Weight Range | 10g - 15kg | 5g - 10kg | 10g - 12kg |
| Wall Thickness | 0.8mm - 6mm | 0.5mm - 4mm | 1.0mm - 5mm |
| Tolerance Capability | ±0.05mm | ±0.04mm | ±0.06mm |
Industry Applications
Automotive
Engine blocks, transmission cases, structural components
Electronics
Heat sinks, enclosures, component housings
Medical
Equipment housings, diagnostic device components
Industrial
Pump components, valves, machine parts
Service Advantages
Advanced simulation software for optimizing mold design and process parameters
Vacuum-assisted systems for reduced porosity and improved structural integrity
Comprehensive in-process monitoring ensuring consistent quality and traceability
In-house heat treatment and finishing operations providing full control over quality
Ready to optimize your die casting project?
Our engineering team provides free design for manufacturability analysis to ensure optimal results.
Metal Injection Process
Advanced manufacturing solutions for precision metal components with industry-leading technology and quality control.
Process Types in Detail
Technical Segmentation for Various Needs
Hot Chamber Die Casting
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15-25 second cycles, suitable for zinc, magnesium, and lead alloys
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Strong capability for fine detail replication and high surface finish
Cold Chamber Die Casting
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Up to 4,500 psi pressure, suitable for aluminum and copper alloys
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Excellent strength and dimensional stability for load-bearing parts
Squeeze Casting Process
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Combines casting and forging, achieving near-zero porosity
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Ideal for high-performance, safety-critical components
Semi-Solid Metal Casting
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Controls metal slurry flow, reduces gas porosity and shrinkage
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Perfect for complex thin-walled structures, improving fatigue life by 40%
Process Parameter Control Systems
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Precise process control system, real-time monitoring of 17 critical parameters
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AI-assisted parameter optimization, automatic adjustment and recording
Quality Control Measures
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Multi-stage quality inspection, full process monitoring from raw materials to finished products
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Online X-ray detection and thermal imaging analysis for early identification of issues
Process Selection Guide
Customer Decision Support Tool
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Interactive process selector recommending optimal processes based on your specific application requirements
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Comprehensive consideration of materials, performance requirements, cost targets, and production scale
Mold Design & Engineering
Advanced solutions for precision die casting with industry-leading technology and expertise
Design Capabilities & Tools
Advanced CAD/CAM Systems & Flow Analysis
Utilizing industry-leading software including Solidworks and MAGMASOFT to accurately predict and eliminate potential defects
Die Optimization Process
Efficient Die Solutions that reduce total cost of ownership
Digital simulation for optimizing gating systems, extending tool life by 35% and reducing maintenance frequency by 50%
Seamless Design-to-Production
Integrated engineering process eliminating communication barriers
BOM collaborative management system ensures perfect translation of design intent to finished product, improving first-time success rate by 40%
Rapid Tool Development
Rapid tooling technology shortens standard development cycles by 45%
Special channel for urgent projects, delivering sample molds in as few as 7 days
Tool Life Management
Preventive maintenance programs extending die life and reducing long-term costs
Tool performance tracking system predicts maintenance needs and reduces downtime
Advanced Technology
Our state-of-the-art facilities equipped with the latest in mold design and engineering technology
Production & Manufacturing Excellence
Our comprehensive die casting capabilities deliver precision, flexibility, and reliability to meet your most demanding manufacturing requirements.
Production Capabilities & Equipment
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Efficient Die Casting Production Lines enabling stable high-volume production
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400-1600 ton pressure range satisfying full-size requirements from tiny precision parts to large structural components
Flexible Production Systems
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Quick changeover design minimizes tool replacement time, improving efficiency for multi-variety production
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Modular setup allows parallel production of different parts, meeting diverse requirements
Quality Management Systems
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Full-process Quality Tracking with 100% traceability ensures rapid problem identification and resolution
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Digital quality tracing system from raw materials to finished products, supporting your compliance requirements
Precision Tolerances & Performance
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Micron-level Precision Control meeting high-precision assembly requirements
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±0.05mm tolerance capability ensuring perfect fit and function for complex components
Delivery Cycles & Flexibility
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Flexible Batch & Quick Delivery from small prototype runs to large-scale production
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4-6 week delivery for standard parts, expedited channel service for urgent orders
Inventory Management Solutions
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Vendor Managed Inventory (VMI) system optimizes stock based on your production schedule
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Kanban system and JIT delivery options reducing your inventory costs and storage space
Secondary Operations & Value-Added Services
Comprehensive post-processing solutions to enhance your die casting products with precision and quality.
CNC Precision Machining
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3-5 axis CNC machining centers for high-precision complex features
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Tolerance control up to ±0.01mm for precision fitting requirements
Surface Treatment
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Complete surface treatment solutions for aesthetics, functionality, and durability
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Multiple options including anodizing, powder coating, electroplating, and anti-corrosion treatments
Heat Treatment
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Customized heat treatment solutions to optimize metal properties for specific applications
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T5, T6 heat treatment processes to improve strength, hardness, and durability
Assembly & Integration
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Component-to-product assembly to reduce your supply chain steps
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Insert injection, thread processing, sealing treatment, and other functional integrations
Packaging & Logistics
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Custom protective packaging to ensure safe product transportation
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Global logistics solutions for seamless delivery from our factory to your production line
Threading & Inserts
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Precision threading operations for all standard thread sizes and custom specifications
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Insert molding and post-casting insert installation for enhanced functionality
Technical Consultation Services
Expert guidance to optimize your die casting projects, enhance performance, and reduce costs
Design Optimization Consultation
Die casting design optimization recommendations to improve performance while reducing costs
Expert analysis of your designs, providing feasible improvement solutions that reduce weight by an average of 25% while improving performance by 15%
Application-based Alloy Selection
Alloy selection recommendations based on application requirements
Comprehensive consideration of strength, weight, thermal conductivity, cost and other factors to recommend the optimal material solution
Comprehensive Cost Optimization
Complete cost optimization analysis to identify potential savings
Evaluation from design, materials, processes, post-processing and other aspects to provide implementable cost reduction strategies
Manufacturability Assessment
Die casting feasibility evaluation to identify and resolve potential issues in advance
Detailed analysis of whether your design is suitable for die casting processes, preventing unexpected challenges during production
Expert Failure Analysis
Professional fault analysis and solutions
Material testing, structural analysis, performance evaluation to find root causes and provide improvement recommendations
Innovation Consulting
Advanced die casting technology and innovation solutions
Guidance on implementing cutting-edge die casting technologies and innovative approaches to improve product performance and manufacturing efficiency
Need Specialized Technical Support?
Our team of die casting experts is ready to help you optimize your projects, solve technical challenges, and improve your production efficiency.
Innovation & R&D Services
Elevating your products with cutting-edge research and development solutions that drive competitive advantage.
Lightweighting Solutions
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Special alloy and structural optimization technologies, achieving 30-50% weight reduction
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Topology optimization design combined with high-strength alloys, maintaining or improving performance
Multi-Material Integration
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Innovative combination of metal and non-metal materials, achieving functional integration and cost optimization
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Insert molding, composite material combination, and dissimilar metal joining technologies
Advanced Surface Treatment
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Customized surface treatment solutions meeting special application requirements
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Innovative technologies including nano-coatings, plasma treatments, and biomimetic surface designs
Prototype Validation Services
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Rapid prototype creation and validation, accelerating product development cycles
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Full-process support from 3D printed validation models to functional die-cast prototypes
Our engineering team is ready to collaborate on your next innovation challenge
